Sand-introducing-type sand molding machine

ABSTRACT

A sand-introducing-type sand molding machine is provided, wherein the apparatus produces a sand mold by leading molding sand into a molding flask or a molding space and filling the space with it by using compressed air, and controlling the pressure-variation inside the sand tank to cause it to correspond to the pattern shape by supplying the compressed air. 
     The apparatus comprises a sand tank  1  for pressing the molding sand by the compressed air that is equipped with compressed air supplying devices to fluidize the molding sand, a communicating tube  2  that communicates with the sand tank  1 , a plurality of adjusting means  5  for adjusting the pressure and flow of the compressed air that are installed in parallel, and each outlet of which is connected to the communicating tube  2 , and each inlet of which is connected to the source of the compressed air  4   a , an electro-pneumatic proportional valve  6 , of which the supply and discharge ports are respectively connected to the source of the compressed air  4   b  and to the communicating tube  2 , a pressure-detecting means  7  that is provided on the sand tank  1  for detecting the pressure inside it, and a controller  8  that controls the operations of the plurality of the adjusting means  5  and the electro-pneumatic proportional valve  6  that is electrically connected to the plurality of the adjusting means  5  and the pressure-detecting means  7  and the electro-pneumatic proportional valve  6.

FIELD OF INVENTION

The present invention relates to a sand-introducing-type sand molding machine that produces a sand mold by introducing molding sand into a molding flask or a molding space and by filling the space with it by using compressed air.

BACKGROUND OF THE INVENTION

There has been a blowing-type sand molding machine as one of this kind of machine. It generally comprises a blow head, a plurality of adjusting means for adjusting the pressure and flow of compressed air, wherein outlets of the means communicate with the blow head in parallel, a source of the compressed air that communicates with the inlets of the means, pressure-detecting means for detecting the pressure inside the blow head, and a controller that controls the operations of the adjusting means and the pressure-detecting means that is electrically connected to them. The molding machine supplies compressed air into the blow head to let the molding sand in the blow head move into a molding flask or a molding space and fills it with the sand, and then makes a sand mold by compressing the molding sand that has been filled (see Japanese Patent Laid-open Publication No. H06-277800).

The conventional blowing-type sand molding machine cannot adequately control the pressure inside the blow head so as to have it correspond to the pattern shape, because the supplied compressed air changes the pressure of its inside in a stepwise manner or slowly, as in FIG. 3. Accordingly, it does not fill enough molding sand into the molding flask, etc., or it wastes compressed air.

The purpose of the present invention is to resolve these problems and to provide a sand-introducing-type sand molding machine that can adequately control the pressure-variation inside the sand tank to correspond to the pattern shape by supplying the compressed air.

SUMMARY OF THE INVENTION

In order to accomplish this purpose, the sand-introducing-type sand molding machine of the present invention produces a sand mold by introducing molding sand into a molding flask or a molding space and filling the space with it by using compressed air. It comprises a sand tank for pressing the molding sand by the compressed air that is equipped with compressed air supplying devices to fluidize the molding sand, a communicating tube that communicates with the sand tank, a plurality of adjusting means for adjusting the pressure and flow of the compressed air which leading the sand tank that are installed in parallel, and each outlet of which is connected to the communicating tube, and each inlet of which is connected to the source of the compressed air, an electro-pneumatic proportional valve, of which the supply and discharge ports are respectively connected to a source of the compressed air and to the communicating tube, a pressure-detecting means that is provided on the sand tank for detecting the pressure inside it, and a controller that controls the operations of the plurality of the adjusting means and the electro-pneumatic proportional valve that is electrically connected to the plurality of the adjusting means and the pressure-detecting means and the electro-pneumatic proportional valve.

Compressed air supplying devices to fluidize the molding sand, is the means that blows the compressed air to the inside of the sand tank, and the method is no object. For example, a parting plate of the permeable partitions off dual structure, i.e. the trunk wall of the main body of sand tank making pressure tank structure, and to have a hollow chamber is formed, it is possible with the thing which comprised this parting porous plate. As for this parting plate, a lot of through-holes which a mean pore size is 10-500 μm, and is smaller than the particle size of the sand particle are provided and thickness can be comprised with the plastic board which is 5-20 mm.

Also, even the constitution that the parting plate which does not let air, and drilled a minute bore is possible.

Also, the sand tank has at least a function to pressurize the top surface of the molding sand by the compressed air which the supplying devices is not put through.

Also, even the pressure force of a source of the compressed air connected to the adjusting means and a source of the compressed air connected to the electro-pneumatic proportion valve may be adjusted by different or same pressure. In addition, these sources of the compressed air may be integrated into one.

The apparatus constructed as above first sets the operating conditions of the adjusting means in the controller, and then supplies the compressed air from the adjusting means to control the pressure inside the sand tank to cause it to be less than the appropriate pressure needed for filling the sand so as to have it correspond to the pattern shape in it. Then, under the control of the pressure-detecting means, it opens the plurality of adjusting means in a stepwise manner or all at once, as well as operating the electro-pneumatic proportional valve. In this way, it causes the pressure variation inside the sand tank to correspond to a given ideal curve.

Here, the given ideal pressure curve is a pressure curve to realize ideal filling density.

For example, the filling density of the upper part and the lower part of mold become high and the central part of mold with the pattern becomes low in the ideal filling density on a filling cavity, and a mold density is similar within the central, upper and the lower part and mold quality is high when it is compressed afterwards.

As is evident from these descriptions, the present invention is under the control of the pressure-detecting means, it opens the plurality of adjusting means in a stepwise manner or all at once, as well as operating the electro-pneumatic proportional valve. Thus it can achieve such a practical effect that the pressure variation inside the sand tank is caused to correspond to an ideal curve so as to correspond to the pattern shape.

BRIEF DESCRIPTIONS OF THE DRAWINGS

FIG. 1 is a schematic drawing of the sand molding machine of the present invention.

FIG. 2 is a graph that shows a pressure variation inside the sand tank.

FIG. 3 is a graph that shows a pressure variation inside a conventional blow head.

FIG. 4 is a schematic drawing of the sand molding machine of the present invention.

FIG. 5 is a graph that shows an ideal pressure curve inside the sand tank.

FIG. 6 is a compressed air pressure curve supplied to sand tank 1 from VP valve 5.

FIG. 7 is a compressed air pressure curve supplied to sand tank 1 from VY valve 6.

FIG. 8 is a graph that shows a pressure curve inside the sand tank which is added up

DESCRIPTION OF THE PREFERRED EMBODIMENT

One embodiment of the sand-introducing-type sand molding machine of the present invention is now explained in detail based on FIGS. 1 and 2. As in FIG. 1, the molding machine comprises a sand tank 1 for pressing the molding sand by the compressed air, which sand tank is equipped with compressed air supplying devices to fluidize the molding sand, a communicating tube 2 that communicates with the sand tank 1, a plurality of VP valves 5 (flow- and pressure-control valves) as a plurality of adjusting means for adjusting the pressure and flow of the compressed air that are installed in parallel, and each outlet of which is connected to the communicating tube 2, and each inlet of which is connected to the source of the compressed air 4 a through an auxiliary tube 3, VY valve (an electro-pneumatic proportional valve) 6, of which the supply and discharge ports are respectively connected to the source of the compressed air 4 b and to the communication tube 2, a pressure-detecting means 7 that is provided on the sand tank 1 for detecting the pressure inside it, and a controller 8 that controls the operations of a plurality of the VP valves 5 and the pressure-detecting means 7 that is electrically connected to them.

An electro-pneumatic proportional valve is an electromagnetic valve that supplies compressed air at any pressure on instructions sent by a controller.

The apparatus constructed as above first sets the operating conditions of a plurality of the VP valves 5 in the controller 8, and then supplies the compressed air from the VP valves 5 to control the pressure inside the sand tank 1 to cause it to be less than the appropriate pressure needed for filling the sand so as to have it correspond to the pattern shape in it. Then, under the control of the pressure-detecting means 7, it opens a plurality of the VP valves 5 in a stepwise manner, as well as operating the VY valve 6. In this way, it causes the pressure variation inside the sand tank 1 to correspond to a given ideal curve as in FIG. 2.

Using this constitution of the invention that such a given ideal pressure curves can be pictured in, a method to realize ideal filling density is explained below. A schematic drawing of the sand molding machine of the present invention is shown in FIG. 4. A graph that shows an ideal pressure curve inside the sand tank is shown in FIG. 5.

FIG. 4 is formed almost same as FIG. 1. A controller 8 that controls the operations of the VP valves 5 and the VY valve 6 that is electrically connected to the VP valves 5 and the pressure-detecting means 7 and the VY valve 6, being constituted is different.

The sand molding machine first sets the operating conditions of a plurality of the VP valves 5 and VY valve 6 and ideal pressure curve in the controller 8, and then supplies the compressed air from the VP valves 5 to control the pressure inside the sand tank 1 to cause it to be less than the appropriate pressure needed for filling the sand so as to have it correspond to the pattern shape in it, under the control of the pressure-detecting means 7, it opens and closes a plurality of the VP valves 5 in a stepwise manner up to the required maximum quantity, as well as operating the VY valve 6.

As a result of above, at the time of blow-filling up, the filling density of the sand S of the upper part and the lower part is high on a filling cavity, and central part with the pattern becomes low.

In order to make the uniform density mold, it is necessary to obtain the ideal pressure curve inside the sand tank (FIG. 5) in order it blows and changes the sand tank internal pressure of filling up process, to do this filling up.

The compressed air pressure curve supplied to sand tank 1 from VP valve 5 is shown in FIG. 6. Also, the compressed air pressure curve supplied to sand tank 1 from VY valve 6 is shown in FIG. 7. In addition, these are synthesized, the pressure curve in sand tank 1 is ideal as shown in FIG. 8.

The synthesized pressure force curve (FIG. 8) in a sand tank is adjusted to extremely resemble an ideal pressure force curve (FIG. 5).

Pressure curve inside the sand tank (FIG. 8) which is synthesized is adjusted in order quite to resemble to ideal pressure curve (FIG. 5).

As a result of this, the filling density of sand S of the upper part and the lower part is high, and central part with the pattern becomes low, and it is with a high quality and mold density is similar to the central part with the pattern and the lower part on a filling cavity when it is compressed afterwards.

Note that the pressure force to an adjusting means assumes 0.1-0.3 MPa, the pressure force to an electro-pneumatic proportional valve can be assumed 0.5 MPa degree. Here, an electro-pneumatic proportional valve can just use factory air pressure in what can adjust for given pressure by electrical signal.

In this embodiment, the sand tank 1 has compressed air supplying devices to fluidize the molding sand and a function to pressurize the molding sand by blowed compressed air. But the invention is not restricted to this construction. The sand tank may be any construction in so far as it has a function to pressurize the molding sand by the compressed air. Furthermore, if you can obtain ideal sand filling, it is clear for a uniform mold to be possible with the compression after that by squeeze board B1 and B2.

Also, as for the molding sand of the present invention, the green sand which designates the bentonite as the binder is most desirable. Also, the present invention can be used for sand filling not only to the molding flask which is the tight molding machine of the existence frame but also to the molding space which is the flaskless molding machine. 

1. A sand-introducing-type sand molding machine for making a sand mold by introducing molding sand into a molding flask or a molding space and filling the space with it by using compressed air, comprising: a sand tank for pressing the molding sand by the compressed air that is equipped with compressed air supplying devices to fluidize the molding sand, a communicating tube that communicates with the sand tank, a plurality of adjusting means for adjusting the pressure and flow of the compressed air that are installed in parallel, and each outlet of which is connected to the communicating tube, and each inlet of which is connected to the source of the compressed air, an electro-pneumatic proportional valve, of which supply and discharge ports are respectively connected to the source of the compressed air and to the communicating tube, a pressure-detecting means for detecting the pressure inside the sand tank that is furnished on the sand tank, and a controller that controls the operations of the plurality of the adjusting means that is electrically connected to the plurality of the adjusting means and the pressure-detecting means.
 2. A sand-introducing-type sand molding machine for making a sand mold by introducing molding sand into a molding flask or a molding space and compacting a molding sand with it by using compressed air, comprising: a sand tank for pressing the molding sand by the compressed air that is equipped with compressed air supplying devices to fluidize the molding sand, a communicating tube that communicates with the sand tank, a plurality of adjusting means for adjusting the pressure and flow of the compressed air that are installed in parallel, and each outlet of which is connected to the communicating tube, and each inlet of which is connected to the source of the compressed air, an electro-pneumatic proportional valve, of which supply and discharge ports are respectively connected to the source of the compressed air and to the communicating tube, a pressure-detecting means for detecting the pressure inside the sand tank that is furnished on the sand tank, and a controller that controls the operations of the plurality of the adjusting means and the electro-pneumatic proportional valve that is electrically connected to the plurality of the adjusting means and the pressure-detecting means and the electro-pneumatic proportional valve.
 3. A sand-introducing-type sand molding machine, according to the claim 1 or 2, wherein the sand tank has at least a function to pressurize the top surface of the molding sand by the compressed air which the supplying devices is not put through.
 4. A sand-introducing-type sand molding machine, according to the claim 1 or 2, wherein the pressure force of a source of the compressed air connected to the adjusting means and the electro-pneumatic proportion valve being adjusted by different pressure
 5. A sand-introducing-type sand molding machine, according to the claim 1 or 2, wherein the pressure force of a source of the compressed air connected to the adjusting means and a source of the compressed air connected to the electro-pneumatic proportion valve being adjusted by same pressure.
 6. A sand-introducing-type sand molding machine, according to the claim 1 or 2, wherein a source of the compressed air connected to the adjusting means and a source of the compressed air connected to the electro-pneumatic proportion valve being integrated into one. 